The robot spraying system can effectively and high-quality complete the repair spraying work. Most of them use a 5 - or 6-joint structure, which allows the arm to move in a larger space and can perform complex trajectory movements. The wrist of a more advanced spraying robot uses a flexible wrist, which can be bent in all directions and rotated. Its movement is similar to that of a human wrist, and it can easily extend into the interior of the workpiece through a small hole to spray its inner surface, making it more accurate and efficient than manual patching

The robotic spraying system provides an automated package that can be integrated into your spraying unit. The spray system includes an electrical cabinet, purification system, and analog input and output modules for controlling spray parameters such as fan width, paint flow, atomization pressure or voltage, and Bell speed for electrostatic applications. Utilizing the characteristics of robot freedom of movement, arbitrary control of position, spraying amount, and spraying time, a pair of spray heads can be applied to various molds. Using robot spraying can greatly save the consumption of release agent and the space occupied by conventional spraying devices for placing spray heads.

A robot can perform loading and unloading operations on one or more machine tools according to processing process requirements. In the robot one-to-many loading and unloading system, the robot completes the picking and placing of blanks and workpieces in different machine tool processing tasks, effectively improving the use efficiency of the robot. The robot can perform reciprocating and cyclic operations on a linear layout of the machine tool assembly line through a guide rail installed on the ground, minimizing the occupation of factory space, and can flexibly adapt to different operating procedures switching for different batches of products. Robots can operate continuously in harsh environments, operating 24 hours a day, fully liberating factory capacity, shortening delivery times, and improving market competitiveness

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Characteristics and advantages of robot spraying

The robot is flexible and has a wide range of work, which can replace a large number of manual spraying work, reduce labor costs, and improve labor efficiency;

It can effectively improve the spraying efficiency and quality;

Easy to operate and maintain, offline programming can be achieved, and different actions can be implemented for different workpieces to achieve the best spray make-up effect.

[Configuration unit of robot spraying system]

Cartridge type rotating cup system

Operation control via servo motor: higher accuracy, and no need for pneumatic control of the spindle

Dual DCU (conveying control unit) configuration: rotary charging and feeding

Transmission system upgrade: New transmission unit facilitates integration of magazine type rotating cup system with existing equipment

Cabinet design improvement: The cabinet body is made of machined cast aluminum, and the surfaces contacting the paint are covered with stainless steel plates.

Partial application diagram of spraying robot in the entire production process

In a fully automated production line, the functions of the spraying robot can be displayed as much as possible, which is also the goal that the spraying robot was created to achieve. The manufacturing of spraying robots is to make technology not far away, make life easier, and make society more advanced; Achieve high and new technology and share it with everyone!